scientific.intelligence

PCR Biosystems Case Study

ERP laboratory management and logistics systems for a world-leading molecular biology manufacturer.

PCR Biosystems laboratory
PCR Biosystems

A sophisticated product

PCR Biosystems is a primary manufacturer of high-performance reagents and kits for PCR, real-time PCR, cDNA synthesis, and next-generation sequencing. Their products are used by research laboratories and diagnostics companies around the world.

Exacting science, delivered at commercial scale.

A complex operation

Behind every shipment of reagents is a tightly coordinated chain of laboratory production, quality control, cold-chain logistics and international order fulfilment. Getting that right — consistently, at scale — demands precise, reliable software.

That's where Annison Software came in.

Industry

Molecular biology & life sciences manufacturing

Location

London, United Kingdom

System built

Integrated laboratory and logistics ERP

Annison Software built the operational backbone of our business operations.

Our laboratory scientists, logistics teams and account executives now work from a single, unified system.

That's enabled us to scale without sacrificing the quality our customers depend on.

Mark Stevens — Co-founder & CEO, PCR Biosystems

exacting.standards

Trace

Every batch followed from raw material to despatch, with quality control checkpoints recorded at each step.

Scientist using a multichannel pipette to load a 96-well plate, with sequencing data on screen alongside

The challenge

Two interconnected worlds — the laboratory and the warehouse — each with their own demands, both needing to talk to each other in real time.

In the laboratory

Production of molecular biology reagents involves precise batch formulation, rigorous quality control checkpoints, and full traceability from raw material to finished product. Managing this with spreadsheets and paper records was creating risk and slowing throughput.

In logistics

Orders arriving from distributors and direct customers worldwide needed picking, packing, cold-chain compliance, and despatch documentation — all linked back to batch records in the laboratory. Disconnected systems meant duplication of effort and the potential for costly errors.

The solution

Annison Software designed and built two deeply integrated custom systems on the Claris FileMaker platform — one for the laboratory, one for logistics — unified under a single data architecture.

Laboratory management system

  • Batch formulation and production records
  • Raw material stock and lot tracking
  • Quality control workflows and sign-off
  • Certificate of Analysis generation
  • Full traceability from raw material to finished goods
  • Shelf-life and storage condition management

Logistics & order fulfilment system

  • Order intake and customer management
  • Pick and pack workflows linked to live stock
  • Cold-chain and shipping condition tracking
  • Despatch documentation and courier integration
  • International customs and export paperwork
  • Real-time inventory across laboratory and warehouse

How it fits together

The two systems share a common data layer, meaning a batch completed in the laboratory immediately updates available stock for the logistics team. An order picked in the warehouse draws automatically from the correct batch records, pulling through lot numbers and certificates of analysis without manual intervention.

This end-to-end traceability isn't just operationally useful — it's essential for ISO 13485 compliance, where every product must be traceable from source material to customer delivery.

Built to grow

As PCR Biosystems has expanded its product range and customer base, the system has grown with it. New product lines, additional warehousing workflows and updated regulatory requirements have all been accommodated through iterative development — without rebuilding from scratch.

Annison Software continues to work with PCR Biosystems as a long-term development partner, maintaining and evolving the systems as the business grows.

Want something like this?

If your business has complex internal operations that are held together with spreadsheets and workarounds, we'd love to talk. We build systems that fit the way you actually work.