PCR Biosystems
Lab management and logistics systems for a world-leading molecular biology manufacturer.
About PCR Biosystems
PCR Biosystems is a primary manufacturer of high-performance reagents and kits for PCR, real-time PCR, cDNA synthesis, and next-generation sequencing. Their products are used by research laboratories and diagnostics companies around the world.
Operating under ISO 9001 and ISO 13485 quality management systems, PCR Biosystems supplies both branded research products and bulk OEM reagents — serving markets from academic research to in-vitro diagnostics.
A complex operation
Behind every shipment of reagents is a tightly coordinated chain of laboratory production, quality control, cold-chain logistics and international order fulfilment. Getting that right — consistently, at scale — demands precise, reliable software.
That's where Annison came in.
The challenge
Two interconnected worlds — the lab and the warehouse — each with their own demands, both needing to talk to each other in real time.
In the lab
Production of molecular biology reagents involves precise batch formulation, rigorous quality control checkpoints, and full traceability from raw material to finished product. Managing this with spreadsheets and paper records was creating risk and slowing throughput.
In logistics
Orders arriving from distributors and direct customers worldwide needed picking, packing, cold-chain compliance, and despatch documentation — all linked back to batch records in the lab. Disconnected systems meant duplication of effort and the potential for costly errors.
The solution
Annison designed and built two deeply integrated custom systems on the Claris FileMaker platform — one for the lab, one for logistics — unified under a single data architecture.
Lab management system
- Batch formulation and production records
- Raw material stock and lot tracking
- Quality control workflows and sign-off
- Certificate of Analysis generation
- Full traceability from raw material to finished goods
- Shelf-life and storage condition management
Logistics & order fulfilment system
- Order intake and customer management
- Pick and pack workflows linked to live stock
- Cold-chain and shipping condition tracking
- Despatch documentation and courier integration
- International customs and export paperwork
- Real-time inventory across lab and warehouse
How it fits together
The two systems share a common data layer, meaning a batch completed in the lab immediately updates available stock for the logistics team. An order picked in the warehouse draws automatically from the correct batch records, pulling through lot numbers and certificates of analysis without manual intervention.
This end-to-end traceability isn't just operationally useful — it's essential for ISO 13485 compliance, where every product must be traceable from source material to customer delivery.
Built to grow
As PCR Biosystems has expanded its product range and customer base, the system has grown with it. New product lines, additional warehousing workflows and updated regulatory requirements have all been accommodated through iterative development — without rebuilding from scratch.
Annison continues to work with PCR Biosystems as a long-term development partner, maintaining and evolving the systems as the business grows.
Want something like this?
If your business has complex internal operations that are held together with spreadsheets and workarounds, we'd love to talk. We build systems that fit the way you actually work.